dos prep
material preparation and feeding
dos prep
material preparation and feeding
material preparation for perfect dispensing results.
material preparation for perfect dispensing results
dos prep represents a quantum leap in material preparation technology for dispensing systems, making a significant contribution to increasing the performance of dispensing processes in automated and manual production environments.
The preparation and feeding plant newly conceived by dosmatix takes on the tasks of degassing, recirculation and optimal temperature control in low- to medium-viscosity potting materials up to a viscosity of 70,000 mPa·s.
Innovative, reliable and cost-reducing.
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the revolutionary solution for precise material preparation
this is why dos prep
is the right product for you
this is why dos prep is the right product for you
Unmatched feed performance
- Maximum pump performance achieved by the shortest uptake times
- Previously unachieved feeding volume of 250ml/stroke with a material viscosity of 70,000 mPa·s
Process reliability through self-regulation
- Sensor-supported monitoring of all process-critical production steps
- Reduction of downtimes and prevention of plant failures
Industry 4.0-capable sensors
- Self-regulating pump speed for the best feed performance
- Predictive maintenance made possible by software-supported monitoring
Perfectly processed potting compound
- Flow-optimised agitator for optimal homogenisation and degassing of the potting compound
- Exact temperature control as an on-request option
these innovations enable
best-in-class performance
dosmatix double piston pump
Through innovative valve technology with greater inlet cross-sections, best-in-class performance can be achieved for a set feeding volume.
Using an innovative self-calibration system to set pump speed, the best possible level of filling is achieved. This allows the feed pump to be set automatically to the ideal rate.
Intelligent sensors
A fill level sensor at an innovative, optimised position monitors the material quantity in the tanks, allowing the maximum potting quantity to be exploited.
To regulate the tank pressure, a vacuum sensor is used.
A limit sensor prevents soiling and plant shutdowns caused, say, by foaming or overflowing material.
Flow-optimised agitator
A flow-optimised agitator ensures the even mixing and heating of the potting materials.
Optional: Intelligent camera monitoring
A fully automated camera-based rinsing liquid monitor reports soiling or leaks within the plant and allows a significant reduction to downtime and the elimination of breakdowns.
Optional: Heating
Optionally, there is a possibility of a heating, which heats the tank, the pumps, as well as material pipelines up to max. 80 °C. Heating of the material is necessary depending on the material characteristics.
Optional: UV protection
For processing UV-curing materials, the dos prep can be equipped with UV protection. This may be necessary for certain types of material in certain applications
technical data
| Volume per tank | 60 l |
| Feed volume | 250 ml/stroke |
| Feed performance – minimal | 250 ml/min (material viscosity 70,000 mPa·s) |
| Feed performance – maximal | 1500 ml/min (material viscosity 1,000 mPa·s) |
| Vacuum level | 5 mbar |
| Maximum temperature | 80 °C |
| Electrical supply | 400V AC (3L-N-PE) / 16 A |
| Pneumatic supply | Constant 6 bar, class 5 DIN ISO 8573-1 |
| Dimensions (lxwxh) | 1 C: 900 x 850 x 1500 mm 2 C: 1600 x 850 x 1500 mm |
| Weight | 1 C: ca. 400 kg 2 C: ca. 600 kg |
how dos prep works
Material extracted from the original containers and filled into the tank using vacuum technology.
Homogenisation and degassing of the material thanks to flow-optimised agitation. With optional temperature control.
Regulated filling of the horizontal double piston pump located below with the potting compound.
Compression of the potting compound in the pump with subsequent transfer to the dispenser.
example applications
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