dos prep
material preparation and feeding
dos prep
material preparation and feeding
material preparation for perfect dispensing results.
material preparation for perfect dispensing results
dos prep represents a quantum leap in material preparation technology for dispensing systems, making a significant contribution to increasing the performance of dispensing processes in automated and manual production environments.
The preparation and feeding plant newly conceived by dosmatix takes on the tasks of degassing, recirculation and optimal temperature control in low- to medium-viscosity potting materials up to a viscosity of 70,000 mPa·s.
Innovative, reliable and cost-reducing.
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the revolutionary solution for precise material preparation
this is why dos prep
is the right product for you
this is why dos prep is the right product for you
Unmatched feed performance
- Maximum pump performance achieved by the shortest uptake times
- Previously unachieved feeding speed of 250ml/stroke with a material viscosity of 70,000 mPa·s
Process reliability through self-regulation
- Sensor-supported monitoring of all process-critical production steps
- Reduction of downtimes and prevention of system failures
Industry 4.0-capable sensors
- Self-calibrating pumps for best feed performance
- Maintenance support through software-supported monitoring
Material preparation
in perfection
- Flow-optimized agitator for optimal homogenisation of the potting material
- Material degassing under vacuum
- Temperature control as an additional option
these innovations enable
best-in-class performance
1
2
3
4
5
1
Flow-optimized agitator
2
Intelligent sensors
3
dosmatix double piston pump
4
Optional Function: Heating
5
Optional Function: UV protection
Flow-optimized agitator (1)
A flow-optimized agitator ensures even mixing and heating of the potting materials.
Intelligent sensors (2)
A fill level sensor at an optimized position monitors the material volume in the tanks, allowing the maximum potting quantity to be exploited.
To regulate the tank pressure, a vacuum sensor is used.
A limit sensor prevents contamination and system failures caused, by foaming up or overflowing material.
dosmatix double piston pump (3)
Through innovative valve technology with greater inlet cross-sections, best-in-class performance can be achieved for a set feeding volume.
By using a self-calibration system to set pump speed, the best possible level of filling is achieved.
Optional: Heating (4)
The optional equipment of dos prep with an individual heater for each component enables the material to be heated up to 80°C.
Optional: UV protection (5)
For processing UV-curing materials, the dos prep can be equipped with UV protection.
technical data
| Volume per tank | 60 l |
| Feed volume | 250 ml/stroke |
| Feed performance – at least | 250 ml/min per component (for media with viscosity of ca. 70,000 mPa·s) |
| Feed performance – at least | 1500 ml/min per component (for low viscosity media of ca. 1,000 mPa·s) |
| Vacuum level | 5 mbar |
| Maximum temperature | 80 °C (With additional option heating) |
| Electrical supply | 400V AC (3L-N-PE) / 16 A |
| Pneumatic supply | Constant 6 bar, class 5 DIN ISO 8573-1 |
| Dimensions (lxwxh) | 1 C: 900 x 850 x 1500 mm 2 C: 1600 x 850 x 1500 mm |
| Weight | 1 C: ca. 400 kg 2 C: ca. 600 kg |
| Control system | Beckhoff Automation |
how dos prep works
Material extracted from the original containers and filled into the tank using vacuum technology.
Homogenisation and degassing of the material thanks to flow-optimised agitation. With optional temperature control.
Regulated filling of the horizontal double piston pump located below with the potting compound.
Compression of the potting compound in the pump with subsequent transfer to the dispenser.
example applications
total systems at a glance
Link to: manual workstations
manual workstations
(Starter) solution
Cost-effective and space-saving alternative for manual dispensing applications.
Link to: integration module
Integration
Integration
module
Individually combinable
Individual products can be combined or integrated into production lines.
Link to: standalone system atmosphere
Standalone
Potting under atmosphere
Automated dispensing systems as standalone systems offer the ideal solution for series products.
Link to: standalone vacuum system
Standalone
Potting under
vacuum
Depending on the application, potting under vacuum is required for challenging potting.
