dosing systems | dispensing systems

dispensing systems and dosing systems for bonding, dosing and potting technology

In modern industrial production, dosing systems play a key role across all industries in terms of product quality, manufacturing efficiency and optimization of production processes. Dosing systems perform a wide variety of tasks such as bonding, insulating, thermal management, sealing and protecting components and ever-shrinking parts. Dispensing systems and dosing systems are used to introduce special and functionally prepared potting material mixtures such as epoxy resins, polyurethanes, silicones and thermally conductive pastes into the production process – in any desired viscosity, in abrasive and non-abrasive form.

dispensing: a key process in all industries

In view of the increasing complexity of electronic components, the trend towards ever more compact component layouts and miniaturization, dispensing now plays a central role in many manufacturing processes. Until now, there has been little consolidated expertise on this process technology, even though dispensing technology plays a crucial role in the efficiency of manufacturing processes and the quality of products.

The various dispensing techniques with different materials complete the functionality of the components and contribute significantly to their reliability and durability. As diverse as the various dispensing tasks are: they can all be solved with dosmatix: In the automotive industry, e-mobility, industrial applications, consumer electronics, building technology, aerospace, renewable energies and medical technology.

additional benefits through automated dosing systems

Automated dosing systems in potting technology offer numerous advantages for the production of electronic components. They enable precise and repeatable dispensing of different materials – a significant contribution to improving the lifetime, quality and reliability of components.

Compared to manual dispensing applications, which are often error-prone and time-consuming, automated dispensing systems offer enormous potential for efficiency gains and cost reductions. They enable accelerated dispensing processes, an increase in production capacity and, last but not least, the reproducibility of dispensing patterns. This is particularly important because consistent dispensing patterns ensure the quality and functionality of electronic components.

With dosmatix, you benefit from efficient and resource-saving dispensing processes. Check out our product portfolio for yourself, which includes material feeding systems, dispensers, and integrable automation solutions.

overall more performant
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dosmatix_total_system_example
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dos piston

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dos prep

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dos cell

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dos in-line

example of a system

Material preparation and feeding with dos prep, together with the dos piston feeder and dos cell kinematics, form a functional unit for the automated dispensing of a wide variety of materials up to a viscosity of 70,000 mPa•s.

integrated products

  • piston dispenser dos piston (1)
    potting from 0.1 ml to 106 ml
  • material preparation dos prep (2)
    for abrasive and non-abrasive materials up to 70,000 mPa•s
  • standalone dos cell (3)
    axis system dos in-line (4) including protection cell for moving the dispenser in 3 degrees of freedom

example of a system

Together with the dos piston dispenser and the dos cell kinematics, the dos feed H material feeding system forms a functional unit for the automated dispensing of highly viscous abrasive and non-abrasive materials from the hobbock with a viscosity of  70,000 mPa•s and above.

integrated products

  • progressive cavity dispenser dos screw (1)
    Endless bead and spot dispensing
  • material preparation dos feed H (2)
    For abrasive and non-abrasive materials from 70,000 mPa•s
  • standalone dos cell (3)
    Axis system dos in-line (4) including protection cell for moving the dispenser in 3 degrees of freedom
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dosmatix_total_system_example
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dos screw

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dos feed H

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dos cell

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dos in-line

questions and answers

häufige fragen und antworten

What are the tasks of dispensing systems?

A: Dispensing systems are used to precisely and evenly apply liquids or sealants, such as epoxy resins and silicones, to components. This ensures accurate dispensing, optimizes the manufacturing process, and improves both product quality and efficiency.

When is a dispensing system needed?

A: Automated dispensing systems in potting technology provide numerous benefits for the production of electronic components. They allow precise and repeatable dispensing of various materials, making a significant contribution to improving the longevity, quality, and reliability of the components.

What are dispensing systems used?

A: Dispensing systems are used in numerous industries to apply liquids, sealants, or pastes precisely and evenly to components. In the electronics industry, they are used, for example, to dispense potting compounds onto circuit boards and sensors. In the medical technology field, they are employed in the production of blood glucose meters, where they precisely seal sensors to ensure their reliability and longevity.

When is a 1C dispensing system or a 2C dispensing system needed?

A: A 1C dispensing system is required when a single material, such as a resin or sealant, is used without mixing. It is ideal when only one product needs to be dispensed and applied, such as epoxy resins or silicones in the electronics industry or medical technology.

A 2C dispensing system is used when two components need to be mixed before being applied. This is often the case with materials like two-component adhesives or sealants, which develop their final properties only when mixed, such as epoxy resins or polyurethanes.

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